Lightweight EPS systems and ASTM compliance
Custom coffered ceilings
Modern coffered ceiling systems are engineered from EPS with a polyurea hard coat. Class A options available (ASTM E84 when specified). Lightweight profiles help reduce dead load and speed installation. Clean geometry, fast installs, and lower total installed cost.



From Design Concept to Finished Architecture
Built to spec, installed in hours.

Product Range
Coffered Ceiling Systems
Finishes
Size Guide
| Length (L), foot | Width (W), in | Height (H), in |
|---|---|---|
| 4 | 6 | 48 |
| 4 | 6 | 60 |
| 8 | 8 | 48 |
| 8 | 8 | 60 |
| 12 | 10 | 48 |
| 12 | 10 | 60 |
| 16 | 12 | 60 |
| 16 | 12 | 72 |
| 20 | 14 | 60 |
| 20 | 14 | 72 |
| 24 | 16 | 60 |
| 24 | 16 | 72 |
Finishes
Textures & Colors
All textures and colors are fully customizable for each individual project, ensuring complete flexibility in design and appearance.
Each of our decorative architectural foam product is unique. We don’t “print” identical beams — we craft them as individual architectural pieces.

SandblastFine, uniform aggregate. Replicates the clean, etched look of sandblasted masonry. Fully paintable.
FreestyleHand-troweled, organic movement. Perfect for Old World, Mediterranean, or custom rustic facades. Fully paintable.
QuarzputzClassic rilled stucco texture. Engineered to seamlessly match standard EIFS exterior systems. Fully paintable.
SandpebbleMedium-to-heavy aggregate. Delivers a robust, traditional stucco profile that hides surface imperfections. Fully paintable.
Sandpebble fineTight, subtle aggregate. A versatile, low-profile texture that balances masonry realism with a refined finish. Fully paintable.
MojaveDeep, rugged relief. Creates strong shadow lines for a bold, heavy-masonry aesthetic. Fully paintable.
LimestoneUltra-fine, near-smooth finish. Mimics the elegant, porous surface of natural cut limestone. Fully paintable.
FinesseSophisticated, micro-stipple texture. Provides a premium, understated finish for high-end residential or commercial designs. Fully paintable.
AdobeSmooth, undulating surface. Captures the authentic, hand-shaped aesthetic of traditional clay or adobe walls. Fully paintable.
CoralDeep, heavily pitted texture. Recreates the dramatic, organic look of natural volcanic rock or weathered marine coral reefs. Fully paintable.
Coral LightSubtle, moderately pitted texture. Offers a softer, more refined version of the classic coral finish with a balanced, natural depth. Fully paintable.
Our material vs Competitors
Why choose us
Reduce structural load save money
Lightweight Faux Wood Beams put less stress on your structure and lower your overall Total Cost of Ownership.
4 steps from idea to project
We are not a mass-production factory. We are an engineering atelier.
Design & Value Engineering
Full CAD drawings are not required to begin. We can fabricate based on photos or sketches. Need arched faux wood beams with a custom radius? CNC cutting ensures millimeter precision and perfect integration with vaulted ceilings.
Contact us any way you like: call, email, or website form.
Phone: (904) 800-5651
Email: info@decorativearchitecturalproducts.com
Custom Shape Development
Clients often approach us with little more than a concept or a sketch. We help translate that vision into a technically sound solution. When steel I-beams or HVAC systems must be concealed, we transform these challenges into architectural focal points—without
Contact us any way you like: call, email, or website form.
Phone: (904) 800-5651
Email: info@decorativearchitecturalproducts.com
Texturing as a Living Process
If beams are installed at a height of 20 feet (cathedral ceilings), deeper and more aggressive textures (Rough Sawn) are applied. For kitchen beams at eye level, finer finishes (Sanded or Hand Hewn) are used. Manual control eliminates repetitive patterns that instantly reveal artificiality.
Contact us any way you like: call, email, or website form.
Phone: (904) 800-5651
Email: info@decorativearchitecturalproducts.com
Finish & Color Stability
Our UV-resistant coatings are tested under ASTM G154 accelerated aging. They do not fade or chalk like low-grade EPS paints.
Contact us any way you like: call, email, or website form.
Phone: (904) 800-5651
Email: info@decorativearchitecturalproducts.com
It all begins with a deep dive into your project. We work as your technical partner to translate creative intent into a solid, actionable plan.
- Analyze Your Inputs: We review your architectural plans, CAD files, sketches, and inspirational images to understand your design from every angle.
- Define the Scope: In a collaborative consultation, we discuss the project’s aesthetic goals, site conditions, and technical requirements to ensure a perfect fit.
- Establish a Technical Blueprint: We finalize all specifications, from dimensions to finish textures, creating a clear roadmap for fabrication that aligns perfectly with your vision.
We bridge the gap between concept and cost, providing you with the clarity and confidence to move forward.
- Receive a Detailed 3D Visualization: We create and send you a precise 3D model, allowing you to see exactly how your custom architectural elements will look before production begins.
- Get a Transparent, Itemized Proposal: You receive a clear, comprehensive quote with no hidden fees. We believe in total transparency, so you know exactly what you’re investing in.
- Maintain Complete Control for Final Approval: We don’t proceed until you are 100% satisfied. You have the final say on the design and budget before we move to the next stage.
This is where your approved design becomes a physical reality, crafted with an obsessive focus on quality in our 45,000 sq. ft. workshop.
- Execute with Robotic Accuracy: Our state-of-the-art CNC hot-wire machines carve your decorative architectural shapes with flawless precision, matching your approved 3D model to the millimeter.
- Armor for a Century of Performance: Our skilled artisans apply our signature Polyurea hard coat, creating a seamless, impact-resistant, and weatherproof shell designed for decades of durability.
- Verify Through Rigorous Quality Control: Every single piece undergoes a multi-point inspection to ensure it meets our exacting standards for form, finish, and structural integrity.
Our commitment extends all the way to your job site, ensuring a smooth and successful installation.
- Protect with Secure, Custom Crating: We build custom shipping crates for your elements, ensuring they arrive on-site in pristine, ready-to-install condition.
- Streamline Your Installation: Your pieces are delivered pre-assembled and lightweight, designed to slash on-site labor time and eliminate the need for heavy machinery.
- Support Your Crew to the Finish Line: We provide detailed installation guides and offer live Zoom support to answer your team’s questions, guaranteeing a perfect final fit.
Installation & Logistics
Mount systems using standard construction adhesives (like PL Premium) and mechanical fasteners. The dust-free process allows for safe installation even in fully furnished living or dining rooms.
We provide fully custom, tailored solutions for residential and commercial spaces. Manufactured for full code compliance, our systems seamlessly integrate with your existing drywall or wood framing.
Along with the architectural elements, we supply a complete documentation package. Step-by-step instructions and visual diagrams ensure your team installs the ceiling panels easily and without unexpected issues
15 000+
Projects Completed
25+
Years of Experience
98%
Client Satisfaction
1 hour
Average quote request
Expert value for our clients
Delivering measurable results for developers, architects, and homeowners.
Goal: Increase asset value through architectural impact
Risk: Budget overruns and schedule delays
Solution: Lightweight systems with rapid installation
Value: Direct involvement and full transparency
Goal: Code-compliant modern ceiling designs
Risk: Cracking due to material expansion differences
Solution: EPS + Polyurea acts as a unified damping system
Value: Absolute fidelity to original design intent
Goal: Comfortable, safe, visually refined spaces
Risk: Mold, moisture, frequent repairs
Solution: Hydrophobic, low-odor installation compared to wet plaster processes, acoustically beneficial
Value: Long-term peace of mind
Let’s bring your vision to life.

Partnership opportunities
Our lightweight architectural products — from coffered ceilings and columns to custom decorative elements — offer design flexibility, easy installation, and premium quality at competitive prices. Decorative Architectural Products is more than a place to buy faux wood beams. We are your partner in creating bold, enduring architecture.
Reviews
FAQ
- What are coffered ceilings?
Coffered ceilings are ceilings divided into recessed panels or grids that add depth, structure, and visual interest to a space. In modern design, these panels are cleaner, more minimal, and often used to enhance lighting, acoustics, and architectural character without heavy ornamentation.
- What materials are your coffered ceiling systems made of?
Our caisson ceilings are manufactured using a composite system consisting of a high-density architectural EPS core (ASTM C578 compliant) encapsulated in a seamless polyurea hard coat. This combination provides exceptional dimensional stability, impact resistance, and long-term durability while maintaining extremely low weight.
- How heavy are your coffered ceilings? Do they require structural reinforcement?
Because the system is lightweight, additional structural reinforcement is typically not required for the coffer elements themselves. Final fastening and substrate requirements should be confirmed by the project team based on framing/drywall conditions.
- Are EPS ceiling systems approved for commercial and public spaces?
Yes. When specified with the appropriate coating system, our products can achieve an ASTM E84 Class A fire rating (Flame Spread Index < 25). This allows their use in commercial interiors, including hotels, restaurants, lobbies, and other public-use spaces, subject to local AHJ approval.
- How do your systems compare in cost to wood or gypsum coffers?
When evaluated as a complete system (material + installation), our coffered ceilings often reduce total installed cost compared to custom millwork or gypsum assemblies. Savings are achieved through reduced labor time, no need for drywall finishing, and the elimination of additional structural reinforcement.
- Can EPS caisson ceilings be used in rooms with low ceiling heights (8–9 ft)?
Yes. We offer low-profile coffered ceiling designs with beam depths as shallow as 2–4 inches. These systems provide architectural depth and visual interest without significantly reducing perceived ceiling height, making them ideal for residential and mixed-use projects with height constraints.
- Are the materials suitable for humid environments such as kitchens or bathrooms?
Absolutely. The EPS core exhibits near-zero water absorption (< 0.3% by volume per ASTM C272), and the polyurea coating is fully hydrophobic. The system does not rot, swell, or support mold growth, making it suitable for kitchens, bathrooms, spas, pool areas, and covered exterior spaces.
- Can lighting be integrated into coffered ceiling designs?
Lighting integration is one of our core engineering advantages. Beams can be manufactured with pre-engineered wire chases, LED recesses, or concealed lighting pockets, simplifying coordination with electricians, and final wiring must be done per NEC/local code. For heavy fixtures or chandeliers, structural blocking is installed at the substrate level before the installation.
- How long does coffered ceiling installation typically take?
A standard residential room can usually be installed in 1–2 days by a two-person finish crew. Comparable wood or gypsum coffered ceilings may require 1–2 weeks, including framing, finishing, sanding, and painting. Our lightweight system significantly reduces construction time and disruption.
- Are low-profile coffered ceilings delivered prefinished or paint-ready?
By default, all architectural elements are delivered factory-primed and ready for final paint application. Upon request, we can provide factory-finished coatings in any specified color using Benjamin Moore or Sherwin-Williams systems to ensure color consistency and reduce on-site labor.
- How are large or complex elements shipped without damage?
All components are shipped in custom-engineered rigid crates with precision-cut foam supports tailored to each profile. This packaging method minimizes vibration, impact, and deformation during freight transport and has proven highly effective in preventing damage during nationwide deliveries.
- What maintenance do coffered ceilings require?
Minimal maintenance is needed. Painted finishes need only occasional dusting. Unlike wood, EPS doesn’t crack, warp, or separate at joints. Repainting follows standard processes, and repairs prove straightforward – particularly beneficial for commercial applications.
Guarantees & Transparency
We provide photo and video reports at every production stage. Physical samples are available for on-site testing. For complex projects, our engineers guide you through every decision, backed by 15 years of experience and deep knowledge of architectural codes. By combining lightweight EPS, polyurea durability, and handcrafted aesthetics, we allow you to build without compromise. Forget rot, excessive weight, and fragile foam.

Our other products
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Have a question or suggestion? Write us or call us—we’re here!
Exterior solutions manufacturer
with 25+ years’ experience.
100% Made in USA, factory in Florida.

Coffered ceilings
Can a ceiling design from antiquity fit perfectly into a modern interior and also perform practical functions? It sounds surprising, but coffered ceilings are precisely such an architectural element. This option is an original replacement for stretch ceilings and outdated plasterboard structures. They are being replaced by a new generation of material – expanded polystyrene. This technique, known in architecture as coffering, has been used for centuries to add depth to a ceiling without adding structural weight.
Coffered ceilings will appeal to both aesthetes and pragmatists. On one hand, they are true geometric masterpieces, creating a play of light and shadow in the recessed panels. On the other hand, such structures perfectly conceal technical details such as wires or air conditioning systems. Structurally, a coffered grid is a close relative of our faux wood ceiling beams, since both rely on the same principle of a decorative beam grid overhead — many clients compare the two options before choosing a layout.

What are coffered ceilings, and why do designers choose them?
Coffered ceilings are composed of recessed panels – typically square, rectangular, or polygonal – framed by decorative trim that creates a dimensional, waffle-like pattern overhead. These powerful design tools fundamentally alter spatial perception and aesthetic impact. And it’s more than just decoration: this type of ceiling texture transforms the entire space, making rooms feel both taller and more intimate simultaneously.
Beyond aesthetics, coffered ceilings have practical significance. They naturally divide areas in open spaces and offer original solutions to construction challenges. That same recessed structure doubles as cover for ductwork, wiring, and other mechanicals — which is exactly why so many basement remodels end up with a coffered layout instead of a flat drop ceiling.

Ideal applications: where coffered ceilings are most appropriate
Coffered ceilings read as formal, but they’re more adaptable than that reputation suggests — with the right layout, the same system works in a family room or a hotel lobby.
A living room with a coffered ceiling tends to read as a step up — it’s one of the details buyers notice when comparing otherwise similar houses. In a dining room it does something similar to what wainscoting does for walls: it makes the space feel considered rather than default. Home offices get a quieter version of the same effect — less formal, more finished. Bedrooms are a bit different: here the grid usually pairs with cove or perimeter lighting rather than a chandelier, which is where a modern bedroom coffered ceiling design tends to land.
Kitchens are the one place people don’t expect to see coffers, which is part of why a kitchen coffered ceiling stands out — it turns a working space into something closer to a finished room. Basements are the more practical case: instead of hiding ductwork behind a flat bulkhead, the coffered grid keeps the room looking intentional while still leaving access to whatever runs overhead.
Commercial projects use the same trick for a different reason: a coffered ceiling in a lobby or restaurant signals that the space was designed, not just built out. It shows up often in hotel lobbies, corporate offices, and executive suites — places where the ceiling is doing some of the branding work, alongside the practical benefits of durability and easier acoustic treatment.
Types of coffered ceilings: exploring design possibilities
Square recesses are the default and the most common choice, mainly because they’re the easiest to lay out evenly across a room. But square is just the starting point. A more specific version, with rectangles, creates the appearance of a directed flow, which looks particularly impressive in corridors or rooms with a pronounced length-to-width ratio. Octagonal and custom polygonal designs add a complexity often reserved for prestigious spaces such as rotundas or hotel lobbies.
Coffered ceiling ideas by aesthetic style
Modern coffered ceiling designs are characterized by simplicity and clean lines. The most minimalist designs use flat coffered profiles with minimal finishing, often in monochromatic schemes, for a simple coffered ceiling look that doesn’t compete with the rest of the interior. The low-profile design of a coffered ceiling adds volume without overwhelming a minimalist interior. In living rooms, this modern coffered ceiling approach usually leans on built-in LED strips instead of trim to define the grid — the light does the work that moldings used to.
White coffered ceilings are a common choice in contemporary interiors specifically because the texture reads without adding visual weight — the grid shows up in shadow lines rather than color contrast, though it can be painted to match or break from the walls depending on the room. In kitchens, the same idea keeps things looking clean while still giving the ceiling some presence.
Traditional versions go the other direction — deeper recesses, heavier crown moldings, finishes meant to look like they’ve been there for a century. That’s the version that shows up most often in historic restorations and larger estate homes.
Transitional styles sit between the two — moderate depth, simpler trim than the traditional look but not as stripped-down as the modern one. It’s the safer choice for builders and commercial projects that need broad appeal rather than a strong style statement.
Customization in depth and detail
Depth is the main variable that changes how a coffered ceiling reads. At 2-4 inches, it’s subtle enough for rooms with limited ceiling height or a modern brief. Push it to 6-12 inches and you get real shadow lines — that’s the range for larger, taller rooms where the ceiling is meant to be a feature. Trim can go either way too: plain square-edged beams for a cleaner look, or multi-layer moldings when the budget and the style call for more detail.

Foam coffered ceilings: how EPS changes the game rules
Coffered ceilings add a touch of flair to any interior thanks to their intricate appearance. When looking at photos of them in catalogs, many people wonder whether it is worth including such unusual elements in their future design. But we will dispel your doubts by revealing the secret of the material we work with.
The use of EPS foam in custom coffered ceilings not only makes it possible to work with complex shapes, but also significantly reduces the overall cost of the project.
The weight advantage
EPS coffers weigh a fraction of what wood or plaster versions do, which is the whole reason structural reinforcement usually isn’t needed. That matters most in older buildings, where adding blocking or extra framing to support a heavy ceiling can turn a straightforward renovation into a much more expensive one.
The reduced weight also simplifies logistics, as the transportation costs for ready ceiling panels are significantly lower. Furthermore, installing EPS ceiling don’t require a large crew or specialized equipment

Coffered ceiling installation: easier than Lego
Coffered ceiling installation starts with the surface you already have — no demolition required. Would you believe us if we said that coffered panels can be easily installed even on the most problematic and uneven ceilings? You’ll have to believe, because that’s true. Instead of integrating into existing grids, polystyrene foam coffers are installed over existing ceiling surfaces. This solves the long-standing problem of working with surfaces that have slopes, sagging, or unevenness.
Key installation benefits include:
- Adjustment of each module individually – this ensures a perfectly flat result regardless of the ceiling’s characteristics.
- Faster project completion with fewer repeat calls for corrections.
- Predictable cost calculations for coffered ceilings with fewer installation variables.
The magic of versatility
And “magic” is not just a word. Expanded polystyrene compatible with a wide range of finishes. You can implement almost anything that the customer can think of. Need to paint the surface to create white coffered ceilings for modern rooms? It’s easy: polystyrene takes paint very well. Want a rustic wooden coffered ceiling for a farmhouse or a striking metal structure for a loft? No problem: our specialists will apply a finish that imitates any texture you want. And the result will look amazingly realistic! Most importantly, it will cost much less than using real wood or metal.
And the coating is only half the story. Imagine that the customer wanted coffered ceilings with non-standard shaped recesses or decorated with relief patterns. In wood and even in plaster, these options would be prohibitively expensive, but EPS makes this task easy to accomplish. Computer-controlled cutting ensures pattern precision and repeatability while maintaining cost-effectiveness, even for one-off, custom projects.

The best option for coffered ceiling lighting
Ceiling lighting is increasingly used in modern design. And foam coffered ceilings are the best way to implement this idea. If LED lights are installed directly into the ceiling panels, the lighting in the room looks more uniform, original and futuristic, yet still cozy.
For hotel lobbies or luxury residential spaces, the best option is to place the lighting around the perimeter. This layout creates an atmospheric glow and emphasizes the spaciousness of the room.
In coffered ceiling kitchen designs, the most effective solution would be to use pendant fixtures in large coffers. There can be several such lamps, for example, above the dining and cooking areas. An additional benefit of the coffered design is the ability to hide electrical wiring.
In this case, the lighting system must be planned thoroughly. Keep in mind that the lights will be located in the center of the cells, so before installing the ceiling, you need to place the wires and drill holes in the coffers. Only after the final ceiling assembly can the lights be installed and connected – easier to achieve compared to traditional materials like wood or plaster.
Why choose Decorative Architectural Products for your coffered ceiling projects
So, you are already convinced that there is no better material than EPS for manufacturing custom coffered ceilings. But the material is only part of the key to success – experience in foam processing technologies is just as important, and custom architectural foam is our core specialization. And in this regard, we stand out among other suppliers:
- Producing in the USA. No one can help you improve your space better than a manufacturer who is familiar with the intricacies of the local climate, construction, and administrative nuances. All our coffered ceiling panels and other foam items are manufactured through in-house architectural fabrication, in accordance with US building codes and environmental standards.
- Decorative Architectural Products has the largest foam production facility in Jacksonville. It gives us access to a wide variety of material processing technologies and gives you the widest range of options when placing an order.
- 25 years of experience in the market, thousands of successfully completed orders for projects of various types, and a path to creating improved methodologies.
- Specialization in custom products. We create individual layouts for each client, taking into account the space sizing, architectural features, mechanical systems, and aesthetic preferences. The design process welcomes unconventional ideas, whether it’s adapting historical models or innovative aesthetic solutions.
- Comprehensive support at all stages. Even if you haven’t made up your mind and don’t have a drawing or reference, our specialists will guide you through the range and advise you on the best option for your project. 3D visualization before production begins.
- Assistance with installation. Our shapes come prefabricated and ready to install. If necessary, we will help you find workers in your region and provide detailed installation guidelines, easy to understand, even for those who have never worked with coffered ceilings before.
- Best price positioning and special offers for bulk customers.
On our website, you can view the range of shapes and styles of modules that can be used in coffered ceilings. Quite a variety, isn’t it? Feel free to call our managers or send us an email, or request a free quote — we will be happy to discuss your design project.
Have a question or suggestion? Write us or call us—we’re here!
Exterior solutions manufacturer
with 25+ years’ experience.
100% Made in USA, factory in Florida.



























