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When a standard beam does not fit the room, a made-to-order one does. Decorative Architectural Products produces custom faux wood beams cut to your length, profile and finish, so the beam you draw is the beam that arrives.
What you can customize
Length, depth, width and profile are all set by your drawing. Choose a three-sided or four-sided box beam, a solid look, a tapered or arched beam for a vaulted ceiling, or a large faux wood beam that matches an existing timber. Surfaces can be rough-sawn, hand-hewn, smooth or sandblasted, with stains from light oak to dark walnut and weathered gray, and with white faux wood beams available for modern farmhouse rooms. Beams can be made with cutouts for lights and wiring and with end details for a post or a bracket.
How custom beams are made
Each beam is CNC-cut from high-density EPS foam and covered with a polyurea hard coat. This keeps a beam light enough to lift without rigging, and fixes the shape so it does not check, warp or crack. Long beams are made in lengths that fit your freight route and joined with a seam that disappears under the finish. Exterior beams for porches and pergolas get the same coating, which resists moisture and UV.
Cost and installation
The cost of faux wood beams depends on size, finish and quantity, and is usually lower than real timber once lifting and structural reinforcement are counted. Installation is simple: a wood nailer or blocking is fixed to the ceiling, and the beam is slid over it and fastened. We give you a layout drawing and an installation guide, and your builder keeps responsibility for the structure above.
Ordering
Send the room plan, the beam dimensions, the finish you like and photos. We prepare drawings, produce the beams and ship them with installation guidance. Our products carry a 20-year warranty.
How it works
- Brief: send the plan, beam sizes, finish and photos.
- Design: we draw each beam and confirm profile and finish.
- Production: CNC cutting, polyurea coating and hand finishing.
- Delivery: beams ship with a layout drawing and installation guidance.
Request a free quote with your beam dimensions and photos.
FAQ
- Can I order faux wood beams to a custom size?
Yes. Length, depth, width and profile are made to your drawing.
- How long can a beam be?
Long beams are made in sections that join with an invisible seam. Tell us the span and the freight route.
- What finishes are available?
Rough-sawn, hand-hewn, smooth and sandblasted surfaces, in stains from light oak to dark walnut, or painted white.
- Are custom beams structural?
No. They are decorative and cover framing. Structure remains as designed by your engineer.
- How much do custom faux wood beams cost?
The price depends on size, finish and quantity. Send your dimensions for a quote.
- How are they installed?
A wood nailer is fixed to the ceiling, and the beam is slid over it and fastened.
- Can beams be used outdoors?
Yes. The polyurea coating resists moisture and UV.
- Can you add cutouts for lights?
Yes. Cutouts and wiring channels can be made to your layout.
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Decorative architectural products manufacturer for interior and exterior applications.
25+ years of experience.
100% Made in the USA — factory in Jacksonville, Florida.